CONNECT chicken drawer system compare with normal crates transportation have great advantage, not only eliminate the damage of chicken during transportation which follows the animal welfare, but also reduce the labor work which allows forklift loading and unloading at farm and poultry processing plant.
The fully automatic Poultry Processing Line including live Bird Reception Machine such as live birds crates stack and destack machine, transporting conveyor,crates washer, Poultry Slaughtering Unit of chicken water bath stunner, automatically killing machine, feather plucker, scalder, head cutter or puller, chicken hock cutter, shackle washer and automatic conveyor line transfer to Chicken Evisceration unit of Chicken Evisceration Machine such as opener, vent cutter, eviscerator, cropper, neck breaker, chicken inside and outside washer, and then transfer to Chicken pre-chilling unit of Water chilling or Air Chilling system, if the final product is whole bird will go to packing direct after chilling, if have cut-up parts, will processed by Chicken Cut-Up Machine, the chicken by-prdocuts is processed by its handling equipment, like for gizzards of gizzard de-fatter, peeler, cutter, after packing products will sent it to Chilling room , blast freezer , and transfer to cold room for storage.
Opertion
Let's take on example of crates drawer loading and unloading design :
TRUCKS AND LIVE CHICKEN IN TRUCKS
| LIVE CHICKEN AND TRUCK | WEIGHT (KG) |
| 14PCS of Drawer system ( 250kg/draer) | 3,500.00 |
| 168PCS of plastic crates (10kg) | 1,680.00 |
| Net weight of Truck | 8,000.00 |
| Rate loading capacity (animal welfare) | 7,728.00 |
| Total weight | 20,908.00 |
The size of crate example is 117 x 72 x 23cm, the loading density is about 160kg/M3, 10kg for each crate, the biggest loading capacity is about 50kg
The size of crate and drawer is like below example :
CHICKEN LOADING AMOUNT
| EACH CHICKEN AVERAGE WEIGHT(KG) | EACH CRATE LAODING AMOUNT | LOADING CHICKEN NUMBER/TRUCK | CRATE LOADING WEIGHT(KG) | |
| 2.2 | 21 | 3,528 | 46.2 | 172 |
| 2.3 | 20 | 3,360 | 46.00 | 173 |
| 2.4 | 19 | 3,192 | 45.60 | 174 |
| 2.5 | 18 | 3,024 | 45.00 | 177 |
| 2.6 | 17 | 2,856 | 44.20 | 180 |
PRIDICATE TURCKS LOADING TIMES
SLAUGHTERHOUSE SLAUGHTERING AMOUNT 500000/WEEK , EACH DAY ABOUT 84000CHICKEN/DAY
| CHICKEN AVERAGEE WEIGHT(KG) | TUCKS QTY. AND LOADING TIMES | TUCKS QTY. AND LOADING TIMES
| TUCKS QTY. AND LOADING TIMES
|
| 1.0 | 1.3 | 1.5 |
| 2.2 | 24 | 19 | 16 |
| 2.3 | 25 | 20 | 17 |
| 2.4 | 26 | 21 | 18 |
| 2.5 | 28 | 23 | 19 |
| 2.6 | 30 | 23 | 20 |
IF THE FARM IS ABOUT 30KILOMETER FROM SLAUGHTRHOUSE HOUSE, IT NEEDS ABOUT 45MINUTES
IT SHOULD BE 15 MINUTES EARLIER REACH TO SLAUGHTERHOUSE
THE DISINFECTION,WASHING NEEDS ABOUT 45MINUTES
THE TRUCKS PARKING PLACE SHOULD BE 10 KILOMETER FAR FROM SLAUGHTERHOUSE
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